The global electric passenger car MRO (maintenance, repair, and overhaul) market is poised for explosive growth, with projections showing a leap from USD 6,081.7 million in 2025 to a staggering USD 40,577.9 million by 2035, according to a new report by Future Market Insights. This translates to a robust compound annual growth rate (CAGR) of 20.9%, fueled by a surging electric vehicle (EV) population and the increasing complexity of EV-specific maintenance systems.
As EVs evolve beyond early adoption and into mass-market territory, their maintenance requirements are reshaping the global automotive aftersales landscape. Unlike internal combustion engine (ICE) vehicles, EVs demand specialized attention for battery diagnostics, power electronics, and software-based systems—prompting a seismic shift in how service networks operate.
Technology, Predictive Tools, and Electrified Skillsets Drive Change
EVs require less frequent mechanical upkeep, but more specialized services such as predictive diagnostics, thermal management, and over-the-air (OTA) updates. With the rise of AI and IoT integration, workshops now utilize real-time performance tracking to ensure preventive maintenance—minimizing downtime and enhancing user experience.
As a result, the demand for trained EV technicians is surging. Emerging markets like India and Southeast Asia are witnessing rapid growth, supported by governmental efforts to create a qualified EV maintenance workforce and expand infrastructure.
Digital Platforms, Doorstep Services, and Battery-as-a-Service Models Redefine MRO
Mobile MRO fleets, app-based scheduling, and remote diagnostics are gaining popularity among both fleet operators and private EV owners. The emergence of battery-as-a-service (BaaS) offerings is further disrupting traditional MRO models, with service providers assuming responsibility for battery health, recycling, and replacement—enabling consumers to reduce long-term maintenance costs.
The deployment of telematics and digital twin technologies is enabling smarter, condition-based maintenance strategies, reducing the need for physical diagnostics and bringing EV upkeep into the digital era.
Automakers, Startups, and Independents Compete for EV MRO Dominance
Leading OEMs such as Tesla, Hyundai, BYD, and Volkswagen are establishing proprietary service networks and investing in digital service platforms. Simultaneously, independent garages are upgrading their infrastructure and securing EV certifications to stay competitive.
Tech players like Autel and Launch Tech are collaborating with repair shops to deliver advanced software tools and automated fault detection, while mobile MRO startups offer subscription-based services bundling tire rotations, battery care, and thermal checks under a single platform.
Market Outlook and Regional Trends
Asia-Pacific currently leads the market, bolstered by high EV adoption rates in China and India, as well as government-backed skill development programs. Europe and North America follow closely, with regulatory frameworks encouraging fair access to vehicle data and the expansion of third-party service providers.
Key Players in Focus
The market’s competitive landscape features a diverse mix of global OEMs, aftermarket tech firms, and service aggregators. Key players include:
- Tesla Inc.
- BYD Company Ltd.
- Hyundai Motor Company
- Volkswagen AG
- Bosch Automotive Service Solutions
- Rivian Automotive Inc.
- Mahindra Electric Mobility
- Ather Energy
- Autel Intelligent Technology Corp.
- ZF Friedrichshafen AG
These companies are driving advancements in EV-specific diagnostics, technician training, battery lifecycle services, and app-based service delivery platforms.
As electric mobility accelerates globally, the electric passenger car MRO market is not just keeping pace—it’s reinventing the future of vehicle maintenance.
